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Transcription:

省 24 路 29 TEL:886-4-23501155 FAX:886-4-23507373 Baxenden Chemicals 異 量 異 不 離 異 NC 量 Et Et R N H Et H R1 H R N R 1 例 1. 異 量 率 NCH=11 來 量 NCH=12 理論 行 力 NCH11.3 11.8 率 理 1 1.6 不 理 量 來 NCH=11.6 來 量 異 來 [Dimethyl Pyrazole(DMP)][Diethyl Malonate(DEM)] 來 異 異 (DEM) 數量 不 量 例 NC:H 量 量 NC:H 率 1:1.3 理 1:1.6 1:1.8 1. 量 NC 量 理 Trixene BI 7963 DEM 367 298 265 Trixene BI 7990 DMP/DEM 468 414 384 Trixene BI 7991 DMP/DEM 397 351 326 Trixene BI 7992 DMP/DEM 397 351 326 1 9 2006.10

省 24 路 29 TEL:886-4-23501155 FAX:886-4-23507373 2. 異 量 Trixene BI 7963 力 量 度 () NC:H MEK 度 90 1:1.0 8 HB 100 1:1.0 42 3H 110 1:1.0 100 6H 90 1:1.3 100 2H 100 1:1.3 250 4-5H 110 1:1.3 >250 4-5H 90 1:1.6 150 2H 100 1:1.6 >250 6H 110 1:1.6 >250 6H Trixene BI 7963 量 例 Crodaplast AC589 來 0.5%DBTL 30 1. BI7981 caprolctam() HDI 不 度 180 200 不 2. MEK() HDI 不 ( 例 D-2BL3175) 料 (coil coating)pmt 度 230~260 30~50 6~7 () 力 3. BI7982BI7960 DMP HDI 不 度 120 200 10 12~15 2 9 2006.10

省 24 路 29 TEL:886-4-23501155 FAX:886-4-23507373 不 列 A. 90 1.BI7962HDI BIURET 58 NC7.3 2.BI7963HDI BIURET 70 NC8.8 B. 120 1.BI7960HDI BIURET 70 NC10.2 2.BI7982HDI TRIMER 70 NC10.2 3.BI7950IPDI 65 NC7.4 4.BI7951IPDI TRIMER 65 NC7.8 5.BI7990IPDI TRIMER 65 NC7.8 6.BI7991HDI BIURET 70 NC9.2 7.BI7992HDI TRIMER 70 NC9.2 9.BI76411TDI 60 NC5.65 BI7641 都 度 10 DBTDLAT-18 來 更 更 量 0.2~0.3 C. 150 1.D2 HDI TRIMER 75 NC11.2 2.BH-75NHDI TRIMER 75 NC11.2 D. 140 1.BIH-1250IPDI TRIMER 100 NC12.0~12.6 E. 180 1.BI7981HDI TRIMER 70 NC8.8 BI7981 coil coating 26090 4~5 IPDI 列 度 Tg 度 不 列 A. 120 1.BI7986HDI TRIMER 40 NC5.0 2.BI7987HDI TRIMER 40 NC4.5 B. 150 1.WT1000HDI TRIMER 63 NC9.4 BAXENDEN REACTS T ENVIRNMENTAL ISSUES WITH A LESS TXIC ISCYANATE BAXENDEN 異 來 3 9 2006.10

省 24 路 29 TEL:886-4-23501155 FAX:886-4-23507373 Blocked isocyanates are well established as formulation components in the coatings industry [1]. These are generally based on the blocking agents methyethylketoxime, caprolactam and diethyl malonate. Baxenden Chemicals has developed a range of blocked isocyanate products based on the blocking agent, 3,5-dimethyl pyrazole. These products have lower unblocking temperatures than other blocked isocyanates and are gaining an increasing share of the blocked isocyanate market. The majority of applications for blocked isocyanates are solvent-based, however with increasing environmental awareness and legislation, the use of solvents is expected to reduce and the use of water-based materials is expected to increase. Baxenden Chemicals has further responded to this opportunity by developing a novel water-based blocked isocyanate based on this pyrazole unit. 料 異 (blocked isocyanates) (methylethylketoxime)(caprolactum) (ethyl malonate)baxenden Chemicals 列 3,5-dimethyl pyrazole() 異 (blocked isocyanate products) 異 度 (unblocking temperature) 率 來 異 (blocked isocyanates) 益 立 來 量 益 來 Baxenden Chemicals 更 了 (pyrazole) 異 : 異 ( 理 ) 異 (isocyanates) PU 料 異 -- (di- or tri- functional)(polyhydroxy compounds)( H- 力 類 )(polyols that are normally-h terminated polyesters or acrylics) (catalysts,) (tin com-plex) 狀 (ure-thane polymer network) 來說 兩 (pot life) 行 異 (isocyanate group) 來 異 (isocyanates) (polyols) 度 利 異 (blocking agent) 來 (a) (b) 4 9 2006.10

省 24 路 29 TEL:886-4-23501155 FAX:886-4-23507373 (c) 異 (blocked isocyanates)(polyols) 度 (activation temperature)( 度 unblocking temperature)(reactive,,) 度 異 (unblock) NC (NC group)(polyols) (urethane polymer) 離 (free blocking agent) 留 料 利 料 更 異 車 (automotive EM)(coil coating)(textile coating)(electrostatic spray)(electro deposition) 都 易 (one component heat curing systems) (one pack, 1K) 兩 (two packs, 2K) ( 度 ) 兩 來說 都 行 度 料 (1K blocked systems) 來說 不 料 六 異 (heat curing) 料 不 異 利 BLCKING AGENT() 類 (nature) 都 (active hydrogen atom) 都 ( 例 [diethyl malonate][methylene group] NC ) (butanoxime)(methylethylketoxime MEK) 年來 良 (in-can stability) 都 度 (unblocking temperature) 異 (aliphatic isocyanate) 來 MEK 度 (volatile) 料 料 VC 量 ( :VC Volatile organic compound ) 立 不 不 了 來 MEK MEK HDI (HDI) 度 160 更 度 MEK (yellowing) MEK 異 老 [ 見 2] [caprolactam(-cap)] 度 MEK ( HDI 來說 190) 料 (powder coating) 度 不 不 E-CAP 不 MEK (diethyl malonate) 兩 (carbonyl groups) 5 9 2006.10

省 24 路 29 TEL:886-4-23501155 FAX:886-4-23507373 (methylene bridge)(polyol components) 異 不 1b (mechanism) (unmasked) 不 不 類 (ester function) (transesterification)[ 見 3] 不 (urethane linkage)(crosslinked structure)(polyols) 120 度 不 (shelf life) 了 3,5-(3,5-dimethyl pyrazole)( DMP) 來 [ 見 4] 理 不 度 Baxenden Chemical 列 DMP 異 (blocked isocyanates) DMP 異 異 度 115-120 見 都 度 DMP (melting point) 107-109 218 來 留 料 說 量 VC 令 (acid etch resistance) MEK 不 料 3,5-dimethyl pyrazole 度 1 列 了 度 (peak unblocking temperature) 1 來 數 利 (differential scanning colorimety[ DSC] 來 異 Water dispersible systems()() 來 立 來 料 來 了 兩 PU (2K aqueous polyurethane systems) 來 料 異 (water dispersible isocyanates) 來 粒 (emulsion) 粒 料 異 來了 亮度 (gloss) 異 異 (isocyanate dispersion) (limited pot life) 異 尿 (urea) (blocking agent) TDI (TDI adduct) 6 9 2006.10 度 (peak exotherm) HDI 尿 (HDI biuret) DMP 71 122 MEK 119 163 E-CAP 166 190 1 Peak exotherms () 兩 利 異 (predispersed blocked isocyanate) 異 (blocked isocyanate) 不 Trixene BI 7986() Baxenden Chemical 異 (water dispersed blocked isocyanate) 利 兩 PU

省 24 路 29 TEL:886-4-23501155 FAX:886-4-23507373 異 連 (solvent-based blocked polyisocyanate crosslinkers) (polyurethane dispersions, PUD)Trixene BI 7986 異 [aliphatic isocyanate(hdi trimer, HDI ) 說 (naturally hydrophobic,) 理 (surfactants)(organic back-bone)(hydrophilic) 離 離 離 料 異 異 (stable emulsion of the blocked isocyanate)(stabilizers) ph Trixene BI 7986 異 (stable blocked polyisocyanate emulsion) 2 列 了 3. Trixene BI 7986 Xenacryl 2541 粒 (Grades) (Solids) 度 (Viscosity) 25 ph 粒 (particle size) nm BI 7986 42% 150 csp 7-8 70-100 8% 2. Trixene BI 7986 NMP 量 料 1 2 28.6* 26.7** (paint remix) Xenacryl 2541 46.8 31.9 Trixene BI 7986 21.9 14.9-4. (Coalescing solvent) (water) - 21.4 (other additives) 20 1.0 * i2 **Ti2 (Zine phosphate) 3.Paint formulations 了 BI 7986 料 料 力 (hydroxylfunctional acrylic latexes)(curative) Xenacryl 25 列 都 Baxenden 2K (film forming resins) 都 量 (dry film weight) 45%(solids) 2% 量 (hydroxyl level)xenacryl 列 粒 (particle size distribution) BI 7986 說 粒 良 異 (film properties) 3 列 了兩 Trixene BI 7986 1 亮度 (stoving enamel) 2 (primer surface) 4 列 兩 都 12045 DMP 異 (water-based system) (water-based tin catalyst) 例 Trixene 1402 7 9 2006.10

省 24 路 29 TEL:886-4-23501155 FAX:886-4-23507373 (Paint properties) 1 2 (Solid content) 50% 50% PH 9.0 8.8 度 (25) 2300 mpa.s 290 mpa.s (25) 1.21 1.19 PVC 19% 23.35 (Stoving cycle) 45,120 45,120 料 (Coating properties) 1 2 度 (Dry film thickness) n/a 25µm 不 (opacity) 96% 96% 亮度 @20 60% n/a 亮度 @60 84% 35% (Reverse impact) 100cm n/a (Bend Test)(3 mm mandrel) (Impact resistance)(1.8kg) (Reverse) n/a 100cm (Direct) n/a 100cm (Acetone resistance) (Double rubs) >100 n/a 不 (Acetone insoluble) (Soxhlet extraction, 索 ) n/a 98% 度 (Persoz hardness) n/a 69s 切 (Cross cut adhesion 0-5, 0,5 ) (Smooth steel) n/a 0 (Matt steel) n/a 0 (Tin plated steel) 0 0 理 (Phosphate treated steel) n/a 0 車 n/a 0 (Galvanized steel) 1 (Aluminum) n/a 1 (Chrome plated aluminum) n/a 0 : n/a 4. 料 (paint and coating properties) 90 年 21 料 來 力 量 料 (water-based material) 不 來 異 (Waterborne blocked isocyanates) 例 Trixene BI 7986 領 3,5-(dimethyl pyrazole) 料 8 9 2006.10

省 24 路 29 TEL:886-4-23501155 FAX:886-4-23507373 參 料 1. Z.Wickes, Jur Prog rg Coatings, 1981 2. Z.Wickes et al, rganic Coatings Science and Technology, J Wiley, 1999, p199 3. Z.Wickes et el, rganic Coatings Science and Technology, J Wiley, 1999, p198 4. EP15917, US 4976837 5. W 9712924 : Asia Pacific Coatings Journal (January/February 2000) BACENDEN Reacts to Environmental Issues With A Less Toxic Isocyanate AUTHR: I RIMMER, R JNES, BAXENDEN CHEMICALS, ACCRINGTN, LANCASHIRE, UK : Baxenden Chemical 理 : 路 11-8 TEL: (04) 23861866 FAX: (04) 23812966 * 連 : 金 料 不 力 不 9 9 2006.10